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Hurco repair · Chicago and Illinois

Hurco mill, lathe and WinMax repair in Illinois

Hurco’s conversational control made it a favorite of toolrooms and short-run shops. Hurco is based in Indianapolis, one state over, and a lot of its machines live in Illinois. We repair them on your floor.

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Hurco machine down?

Tell us the Hurco model, the control and the alarm. The nearest tech with a stocked van takes the call.

Quick answerLocalSpindle repairs Hurco machines on site across Chicago and Illinois: VM and VMX verticals, BX and older BMC machines, TM and TMM lathes, and 5-axis VMX-U and SR machines, on WinMax and older Ultimax controls. Axis and spindle alarms, tool changers, control hardware and data. Call 773-962-0269.

Hurco repair in Illinois

Conversational machines from Indianapolis

Hurco, based in Indianapolis, has built its reputation on conversational programming, and Illinois job shops, toolrooms, maintenance shops and schools have embraced it. Hurco VM and VMX verticals, BX machines, five-axis VMX and VC machines, and TM and TMM lathes are common in shops where the same person programs, sets up and runs a job at the machine.

Hurco builds its own control, WinMax, which runs on a PC-based platform with Hurco’s motion control and drives. That makes Hurco different from Fanuc or Siemens machines, and it means a Hurco tech has to know the WinMax control, its hardware and its diagnostics. LocalSpindle techs work on Hurco machines and controls across Illinois.

WinMax and the control hardware

Hurco controls have evolved through several generations, from older Ultimax controls to the WinMax control on newer machines. Common control problems include touch screen and display failures, hard drive and storage problems, PC and motherboard issues, communication problems between the PC side and the motion side, and software corruption after a power problem.

We back up programs, settings and parameters before working on a Hurco control. When a control component fails, we diagnose it carefully and replace or repair the part that’s actually failing, not the whole control.

Mechanics and the usual suspects

Hurco verticals see many of the same mechanical problems as any other vertical: tool changer problems, spindle noise and heat, axis drag caused by way lube or chips, ballscrew support bearing wear and coolant system failures. Because many Hurco machines live in shops where one person does everything, they also see a lot of crash damage. After a crash, we check spindle runout, tool changer alignment and axis condition.

Toolrooms, maintenance shops and schools

Many Hurco machines live in toolrooms, plant maintenance departments and technical schools, where they make one-off parts, fixtures and repair parts. Those machines may sit idle for days, then run hard for a week. Idle time brings its own problems: dried-out lube, dead batteries, stuck valves and sticky contactors. A regular maintenance visit keeps them ready when you need them.

Conversational shops

What breaks in a Hurco shop

Hurco machines do a lot of one-off and short-run work, where the operator programs at the machine. That means the control is used hard: screens, keyboards, jog handles and the PC hardware underneath WinMax get more wear than on a machine that runs one program all year.

The mechanics are straightforward verticals and lathes with the usual wear points: tool changers, spindles, way lube and axis drives. Older Ultimax-era machines add aging control hardware and drives to the list.

Machines

Hurco machines we work on

LineCommon calls
VM / VMX verticalsTool changer, spindle, axis drives, way lube
VMX-U, SR and 5-axisRotary axes, trunnions, swivel heads
TM / TMM lathesTurret, chuck, spindle
BMC and older Ultimax machinesAging control hardware, drives, power supplies
WinMax controlTouch screens, PC hardware, drives and hard drives, software reinstall from backup

On site

What a Hurco visit covers

Example service call

Hurco VMX touch screen goes dead

The call

A toolroom in Bolingbrook lost the touch screen on a VMX. The machine was fine, but nobody could program or run it.

What we did

  1. Phone. A screen failure with everything else powered up usually means the display or its connection, not the control.
  2. On site. The touch panel’s cable was damaged where it flexed with the pendant arm.
  3. Fix. Replaced the cable and secured it so it no longer flexed at the same point.
  4. Check. Tested the touch response across the screen and ran a program.

The result. Running the same day.

A typical example of how these calls go, written to show our process. It isn’t a specific customer.

Fastest response available

Same trouble with your Hurco?

Call with the Hurco model and the alarm, and a tech will tell you what we’d check first.

From the field

Hurco habits

01

Back up conversational programs often

Those programs only live at the machine unless someone saves them.

02

Keep the pendant arm cables protected

They flex every time the operator moves the pendant.

Toolroom machines

Hurcos in maintenance departments and toolrooms

Many Hurcos in Illinois don’t live in production shops. They sit in plant toolrooms and maintenance departments, making fixtures, repair parts and one-off jobs. They might run a few hours a week and then sit. Machines that sit get their own problems: dead batteries, dried-out lube lines, sticky solenoids and coolant that’s gone bad.

When we service a lightly used Hurco, we check those first. A machine that hasn’t run in a month and suddenly won’t home is often a battery or a lube problem, not a broken drive.

In a production job shop the opposite happens: the control gets worn from constant programming at the machine. Screens, touch panels and keyboards wear out. We repair those and back up the programs before anything else.

From the field

Hurco habits

01

Run idle machines weekly

A short warm-up program keeps lube flowing and catches problems early.

02

Keep coolant fresh

Bad coolant on a lightly used machine ruins seals and smells.

FAQ

Hurco service: questions

Have a Hurco question we didn’t answer? Call 773-962-0269.

Yes, though parts for the oldest controls can be harder to find. We’ll tell you plainly what’s available.

We troubleshoot the control PC and restore software and settings from backups.

No. We’re an independent Chicago-based repair company.

Yes. A lot of our Hurco calls are toolroom and maintenance machines.

Keep reading

Services for Hurco equipment

More brands

Other brands in the same shops

Machine down?

Get your Hurco back to cutting

Call with the Hurco model, the alarm and what it was doing. The nearest tech with a stocked van takes it from there.

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Chicago, Illinois · 773-962-0269